Har yanzu yana fafatawa da igiyoyi masu tada hankali, manyan igiyoyi, da filaye masu “babban aiki” waɗanda ke yin ritaya da wuri a ƙarƙashin damuwa na duniya? Ba kai kaɗai ba.

UHMWPE braid yarn a hankali ya shiga cikin fage kuma ya fara fin ƙarfin ƙarfe, aramid, da kayan haɗin gwiwar gargajiya-yayin da ya fi mug ɗin kofi ɗin ku wuta.

Daga layukan hawan ruwa zuwa kayan hawan hawa da igiyoyi masu cin nasara, injiniyoyi suna musanya filaye na gado saboda UHMWPE yana ba da matsanancin ƙarfi, ƙaramin tsayi, da juriya mai ban sha'awa ba tare da juya kayan aikin ku zuwa motsa jiki ba.

Idan kun gaji da sauye-sauye akai-akai, ɓangarorin aminci waɗanda ke jin kamar zato, da kumbura nauyin tsarin, fahimtar wannan abu ba shine zaɓi ba.

Don yin ajiyar kuɗaɗe tare da lambobi masu wuya, bayanai masu ƙarfi, da nazarin yanayin aikace-aikacen, duba sabon binciken masana'antu a cikin wannan rahoto:Kasuwar UHMWPE & Rahoton Ayyuka.

1. 🧵 Ma'anar da Maɓalli na Maɓalli na UHMWPE Braid Yarn

UHMWPE yarn ɗin kaɗe-kaɗe wani tsari ne wanda aka yi shi daga maɗaukakin nau'in ƙwayoyin polyethylene filaments wanda aka ƙera don iyakar ƙarfi-zuwa - rabon nauyi. Tare da nauyin kwayoyin halitta yawanci sama da miliyan 3 g/mol, waɗannan yadudduka suna ba da ƙarfi na musamman, ƙarancin ƙima, da juriya mai ban sha'awa, yana sa su dace don igiyoyi masu girma, igiyoyi, da masakun fasaha.

Saboda sarƙoƙin UHMWPE suna da tsayin gaske kuma suna da matuƙar daidaitawa yayin sarrafawa, ƙirƙira yana nuna ƙarancin haɓakawa, babban ma'auni, da ƙaramin rarrafe. Waɗannan kaddarorin suna ba da izinin yadudduka na UHMWPE don maye gurbin filaye na gargajiya kamar polyester, nailan, har ma da waya ta ƙarfe a cikin buƙatar masana'antu, marine, da aminci

1.1 Tsarin kwayoyin halitta da yawa

UHMWPE ya ƙunshi dogon tsayi, sarƙoƙi na polyethylene na layi waɗanda ke daidaitawa yayin juyi da zane. Wannan jeri yana samar da tsarin lu'ulu'u sosai, madaidaicin tsari tare da yawa a kusa da 0.97 g/cm³, ƙasa da ƙasa da yawancin zaruruwan injiniyoyi kuma mafi sauƙi fiye da ƙarfe. Sakamako shine yarn ɗin ƙirƙira wanda ke yawo akan ruwa duk da haka yana jure babban kayan inji.

• Nauyin kwayoyin halitta: yawanci 3-10 miliyan g/mol
• Yawa: ~ 0.97 g/cm³ (mai haske fiye da ruwa)
• High crystallinity:> 80% a yawancin maki
• Ƙarƙashin danshi:

1.2 Ma'auni na Ayyukan Injini

UHMWPE braid yarn yana da ƙima don ƙarfin ƙarfi mai ƙarfi da modul dangane da yawan sa. Yana iya zama 8-15 sau da karfi fiye da karfe waya a kan ma'auni nauyi yayin da yake rike da kyakkyawan sassauci. Ƙananan elongation a lokacin hutu da ƙwaƙƙwaran ƙarfin kuzari sun sa ya dace da nauyi mai ƙarfi, yanayin girgiza, da abubuwan aminci waɗanda dole ne su gaza ba zato ba tsammani.

1.3 Ƙarfafawar zafi da Girma

Ko da yake UHMWPE yana da ƙarancin narkewa (kusan 145-155 ° C), babban crystallinity ɗin sa yana kiyaye ƙarfi har zuwa kusan 80-100 ° C ƙarƙashin kaya. Yana da ƙarancin ƙarancin zafin jiki da ƙarancin ƙarancin zafin jiki, wanda ke taimakawa kula da ƙirar ƙira da daidaiton tsayin igiya a cikin canjin yanayin zafi, musamman a yanayin amfani da ruwa da sararin samaniya.

• Narke zafin jiki: ~ 145-155 ° C
• Zazzabi mai ci gaba mai amfani: har zuwa ~80°C
• Ƙarƙashin daidaituwa na gogayya
• Karamin rarrafe lokacin da aka tsara shi da kyau kuma kafin a miƙe

1.4 Launi da Bambance-bambancen Aiki

Ana samun yadudduka na UHMWPE na zamani cikin launuka masu launi da aiki, suna ba da damar gano gani, yin alama, da ƙarin aiki kamar ingantacciyar juriya ta UV ko ƙananan - suturar gogayya. Don aikace-aikacen da ke buƙatar launi-stable, high-yarn ganuwa, mafita kamarUltra-Maɗaukakin Nauyin Kwayoyin Halitta na Polyethylene Fiber don Launisamar da launi mai ɗorewa ba tare da lalata amincin injiniya ba.

2. 🛡️ Ƙarfi, Dorewa, da Juriya Idan aka kwatanta da Fiber na gargajiya.

A cikin yanayin aiki mai girma, UHMWPE yarn ɗin yadudduka ya fi nailan, polyester, har ma da aramids ƙarfi da yawa-zuwa-nauyi da ma'aunin ƙarfi. Yana ba da ƙarfin juriya mafi girma, mafi kyawun juriya na abrasion, da ƙarancin gajiya a ƙarƙashin ɗorawa cyclic, ƙyale ƙananan diamita da ƙananan gine-gine don maye gurbin mafi nauyi, kayan gado mafi girma.

Waɗannan fa'idodin suna fassara zuwa tsawon rayuwar sabis, rage kulawa, da ingantattun ɓangarorin aminci, musamman a cikin manyan igiyoyi masu nauyi, layukan kamun kifi, ɗaga majajjawa, da riguna masu kariya waɗanda ke fuskantar ci gaba da lalacewa da matsananciyar yanayi.

2.1 Ƙarfin Ƙarfi da Kwatancen Nauyi

A kan ma'auni mai nauyi, UHMWPE yana cikin mafi ƙarfi da ake samu a kasuwa. Wannan yana bawa injiniyoyi damar rage diamita na igiya yayin da suke kiyayewa ko haɓaka abubuwan da ke karyawa. Sakamakon shine sauƙin sarrafawa, kayan aiki mai sauƙi, da rage yawan man fetur a cikin sufuri da ayyukan ruwa.

2.2 Abrasion da Yanke Juriya

UHMWPE's low coefficient na gogayya da babban taurin saman yana ba da juriya mai ban mamaki ga abrasion, musamman a lankwasawa da tuntuɓar kayan aiki. A cikin aikace-aikacen da ke buƙatar kaifi - kariyar abu, UHMWPE yarn braid za a iya haɗa shi cikin yadudduka masu kariya, kamar yadda aka gani a cikiFiber UHMWPE (HPPE Fiber) Don Yanke Juriya safar hannu, Samar da manyan matakan yankewa tare da kyakkyawan ta'aziyya da ladabi.

• Mafi girman juriyar abrasion idan aka kwatanta da nailan/polyester
• High yanke juriya a multilayer ko hada yadudduka
• Ƙananan juzu'i yana rage zafi - sama a wuraren hulɗa

2.3 Gajiya, sassauƙa, da Ƙwaƙwalwar Ayyuka

Karkashin lankwasawa akai-akai, lodi, da saukewa, filayen gargajiya na iya kasawa saboda gajiya ko tsayin daka (creep). UHMWPE braid yarn, lokacin da aka ƙera shi da kyau, yana nuna kyakkyawan juriya ga sassauƙa gajiya da ƙarancin dogon lokaci - nakasar lokaci, kiyaye tsayin igiya da amincin tsari akan tsawan lokacin sabis.

2.4 Tasiri kan Rayuwar Sabis da Jimlar Kuɗi

Ko da yake UHMWPE yarn ɗin lanƙwasa na iya ɗaukar farashi mafi girma na kayan farko, ƙarfinsa mafi girma, juriya, da dorewa yana rage raguwar lokaci, mitar sauyawa, da haɗarin gazawar bala'i. Ga masu aiki da yawa, jimlar farashin rayuwa ya yi ƙasa sosai, musamman ma a cikin manufa-mahimman abubuwan more rayuwa, dandamali na ketare, da tsarin ɗagawa mai nauyi.

• Dogayen tazarar maye
• Ƙananan dubawa da farashin kulawa
• Rage haɗarin karyewar igiya kwatsam
• Babban dogaro a cikin aminci - aikace-aikace masu alaƙa

3. ⚙️ Fa'idodin Aiki a cikin Ruwa, Aerospace, da Aikace-aikacen igiya na masana'antu

UHMWPE braid yarn ya zama mafita da aka fi so a cikin ruwa, sararin samaniya, da kasuwannin masana'antu saboda yana haɗuwa da ƙananan nauyi tare da babban nauyin nauyi da kuma tsawon rayuwar sabis. Idan aka kwatanta da waya ta ƙarfe ko igiyoyin roba na al'ada, zaɓuɓɓukan UHMWPE sun fi sauƙi don rikewa, mafi aminci don aiki da su, kuma sun fi juriya ga lalata da gajiya - gazawar da ke da alaƙa.

Daga layukan ɗorawa da igiyoyin winch zuwa tsarin haɗawa da ɗora slings, UHMWPE tana goyan bayan mafi girman matsayin aiki da ingantaccen aiki.

3.1 Igiyoyin ruwa da na Teku

A cikin mahalli na ruwa, UHMWPE yarn ɗin lanƙwasa yana ba da igiyoyi masu ƙarfi, marasa nauyi waɗanda ke iyo, tsayayya da lalata ruwan gishiri, da ɗaukar nauyin igiyoyin igiyoyi masu ƙarfi. Idan aka kwatanta da layin ɗorawa na ƙarfe, suna rage gajiyawar ma'aikatan, hanzarta ayyukan, da ƙananan haɗari yayin sarrafawa.

• Ƙananan nauyi yana sauƙaƙe aikin hannu da na inji
• Buoyancy yana inganta gani da aminci akan ruwa
• Kyakkyawan juriya ga ruwan gishiri da biofouling
• Rage ƙarfin koma baya da ƙarfe a yanayin rashin nasara

3.2 Aerospace and High - Tethering Tethering

Aerospace, UAV, da high - masana'antu na fasaha suna amfani da braids na UHMWPE don tethers, layin turawa, da ƙarfafa tsarin inda tanadin nauyi ke fassara kai tsaye zuwa ribar aiki. Maɗaukaki masu girma da ƙananan elongation suna goyan bayan daidaitaccen sarrafa kaya, ɗan shimfiɗa kaɗan, da bargawar lissafi a ƙarƙashin canjin lodi da yanayin zafi.

3.3 Igiyoyin Masana'antu, Slings, da Layin Kamun kifi

A cikin ɗagawa na masana'antu da kamun kifi, UHMWPE yarn ɗin ƙirƙira yana ba da ƙarfin karyewa don ƙananan diamita, haɓaka sarrafawa da rage girman kayan aiki. Misali,Fiber UHMWPE (HMPE Fiber) don igiyoyikumaFiber UHMWPE (HMPE Fiber) don Layin Kamun kifibai wa masu amfani daɗaɗɗen rai, haɓakar kamawa, da ƙananan haɗarin gazawar kwatsam a cikin matsanancin yanayin aiki.

• Ɗaga majajjawa tare da ƙaƙƙarfan ƙarfi - zuwa - rabon nauyi
• Layukan kamun kifi tare da ƙananan shimfidawa da babban hankali
• Winch da ɗaga igiyoyi waɗanda ke maye gurbin ƙarfe a yawancin lokuta

4. 🧪 Chemical, UV, da Resistance Gajiya a cikin Muhallin Aiki

UHMWPE braid yarn yana kula da aiki a cikin m sinadarai, UV Inert polymer kashin baya da low danshi sha kare yarn daga hydrolysis, lalata, da yawa masana'antu sunadarai.

Haɗe tare da riguna masu dacewa da ƙira, UHMWPE ya kasance abin dogaro tsawon shekaru na fallasa, har ma a ƙarƙashin lanƙwasawa akai-akai, hawan keke, da yanayin waje.

4.1 Juriya na Sinadarai da Halayen Lalacewa

UHMWPE yana da matukar juriya ga yawancin acid, alkalis, da kaushi na kwayoyin halitta a zafin daki. Ba kamar karfe ba, ba ya yin tsatsa ko lalacewa, kuma ba kamar wasu polyester ba, ba ya fama da hydrolysis a cikin danshi ko yanayin alkaline. Wannan ɗabi'a ta sa ya dace da tsire-tsire masu sinadarai, tsarin ketare, da tsarin sarrafa ruwan sharar gida.

• Juriya ga mafi yawan tsarma acid da tushe
• Kyakkyawan aiki a cikin ruwan gishiri da yawancin kafofin watsa labaru
• Babu al'amurran lalata electrochemical

4.2 Tsawon UV da Tsawon Waje

Madaidaicin UHMWPE yana da matsakaicin azancin UV, amma maki na zamani galibi ana daidaita su tare da ƙari ko jiyya na saman. Lokacin da aka haɗe shi da sutura masu kariya ko sutura, UV - yadudduka masu tsattsauran ra'ayi suna ba da tsawon rayuwar waje tare da ƙarancin ƙarancin ƙarfi, har ma a cikin tsananin hasken rana da matsayi mai tsayi.

4.3 Gajiya da Ƙarfafa Load a cikin Harsh yanayi

A cikin ainihin mahalli na duniya, igiyoyi suna fuskantar haɗewar tasirin UV, danshi, ɓarna, da lodin hawan keke. UHMWPE yarn ɗin lanƙwasa, musamman a ingantattun gine-gine, yana riƙe da mafi girman kaso na asalin ƙarfinsa akan miliyoyin hawan keken kaya idan aka kwatanta da polyester ko nailan, yana ba da damar aiki mafi aminci na dogon lokaci tare da ƙarancin sauyawa.

• Kyakkyawan juriya mai ƙarfi mai ƙarfi
• Bargarin inji Properties a jika da bushe jihohin
• Amintaccen aiki a duka high da ƙananan yanayin zafi

5. 🛒 Yadda ake Zaɓi UHMWPE Braid Yarn da Me yasa ChangQingTeng Excels

Zaɓin yarn ɗin yadi na UHMWPE daidai yana buƙatar yin la'akari da hankali game da buƙatun kaya, yanayin muhalli, abubuwan aminci, da haɗin kai tare da wasu kayan. Ƙwararrun mai ba da kayayyaki tana taka muhimmiyar rawa wajen ƙididdige ƙin yarda da ya dace, ƙirar ƙira, sutura, da zaɓuɓɓukan launi don kowane aikace-aikacen.

ChangQingTeng yana samar da ingantattun hanyoyin UHMWPE waɗanda ke rufe igiyoyi, layin kamun kifi, yanke - yadudduka masu jurewa, da yadudduka, goyan bayan ingantaccen kulawa da tallafi na aikace-aikace.

5.1 Maɓallin Zaɓin Maɓalli don UHMWPE Braid Yarn

Lokacin zabar UHMWPE yarn ɗin ƙirƙira, fara da ayyana matsakaicin nauyin aiki, ƙimar aminci da ake buƙata, kewayon zafin aiki, da bayyanar muhalli. Yi la'akari da ko buoyancy, ƙaramar tsawo, ko takamaiman launi - ana buƙatar coding don amintaccen amfani da ganewa mai kyau a cikin tsarin ku.

• Ƙarfafa ƙarfi da iyakacin aiki
• Ana buƙatar elongation da taurin kai
• Bayyanar da sinadarai, UV, da abrasion
• Bukatar hali mai iyo ko nutsewa
• Bukatun takaddun shaida ko rarrabawa

5.2 Darajar Maki na UHMWPE na Musamman

Kasuwanni daban-daban galibi suna buƙatar ingantattun maki na UHMWPE da gine-gine. Misali,Fiber UHMWPE (Maɗaukakiyar Fiber Polyethylene) don Rufe Yarnan ƙera shi don haɗawa tare da elastane, nailan, ko wasu nau'ikan, yayin da aka inganta kamun kifi da igiyoyin igiya don aikin kulli, juriya, da kwanciyar hankali a ƙarƙashin kaya.

5.3 Me yasa Abokin Hulɗa tare da ChangQingTeng

ChangQingTeng ya haɗu da ingantacciyar fasaha ta kadi tare da ingantaccen kulawa don samar da daidaitattun yadudduka masu ƙima na UHMWPE. Fayil ɗin kamfanin ya ƙunshi igiyoyi, layin kamun kifi, filaye masu launi, yanke - yadudduka kariya, da ƙari, ƙyale abokan ciniki su samo duk samfuran UHMWPE masu mahimmanci daga abokin tarayya guda ɗaya, mai iya fasaha.

• Faɗin samfurin don masana'antu da yawa
• Sarrafa nauyin kwayoyin halitta da tsarin zane
• Injiniyan aikace-aikacen da tallafin keɓancewa
• Amintaccen wadata da ingantaccen inganci don ayyukan dogon lokaci

Kammalawa

UHMWPE yarn ɗin lanƙwasa ya ƙaura da sauri daga ƙwararren fiber na musamman zuwa babban mafita a cikin buƙatar aikace-aikace inda zaruruwan gargajiya ba su isa ba. Ƙarfinsa na kwarai-zuwa- rabon nauyi, juriya, da aikin gajiya yana ba injiniyoyi damar tsara igiyoyi masu sauƙi, mafi aminci, da dorewa, igiyoyi, da masakun kariya a cikin teku, sararin samaniya, masana'antu, da kasuwannin aminci.

Idan aka kwatanta da nailan, polyester, har ma da karfe, UHMWPE yana ba da kulawa mafi kyau, tsawon rai, da rage yawan kuɗin mallakar. Godiya ga juriyar sinadarai da yuwuwar UV - daidaitacce da bambance-bambance masu launi, yana jure wa yanayi mai tsauri yayin da yake tallafawa bayyananniyar gano gani da bambancin alama.

Ta hanyar aiki tare da ƙwararrun masu siyarwa kamar ChangQingTeng, masu amfani suna samun damar samun ingantattun maki UHMWPE don igiyoyi, layin kamun kifi, yadudduka masu rufewa, da yanke - samfuran juriya. Wannan haɗin haɓaka aikin kayan haɓakawa da ƙwarewar aikace-aikacen shine babban dalilin UHMWPE yarn ɗin ƙirƙira yana ci gaba da maye gurbin filaye na gargajiya a cikin manyan ayyuka masu inganci a duk duniya.

Tambayoyi akai-akai game da Uhmwpe Braid Yarn

1. Menene UHMWPE yarn ɗin rigar da aka yi daga?

UHMWPE yarn ɗin lanƙwasa ana samar da shi daga matsananci - babban nauyin kwayoyin nauyin filaments na polyethylene waɗanda aka zana kuma aka ɗaure su cikin manyan gine-gine masu yawa. Dogayen sarƙoƙi na polymer da babban matakin daidaitawar kwayoyin halitta suna ba da zaren ƙarfinsa na ban mamaki, ƙarancin ƙima, da kyakkyawan juriya idan aka kwatanta da filayen roba na yau da kullun.

2. Ta yaya UHMWPE yarn ɗin ƙirƙira ya kwatanta da waya ta ƙarfe?

A kan ma'auni, UHMWPE na iya zama 8-15 sau da karfi fiye da wayar karfe, yayin da yake da sauƙi da sauƙi don rikewa. Har ila yau, yana tsayayya da lalata, yana iyo akan ruwa, kuma yana da ƙananan ƙarfin dawowa a yayin da ya faru. Don ɗawainiyar ɗagawa da ɗagawa da ja da ja, igiyoyin UHMWPE na iya maye gurbin igiyoyin ƙarfe cikin aminci.

3. Shin UHMWPE yarn ɗin rigar ya dace don ci gaba da amfani da waje?

Ee, musamman lokacin da UV Ingantattun igiyoyi na UHMWPE da yadudduka suna kula da ƙarfi da aiki a cikin dogon lokaci na bayyanar waje. Don matsananciyar mahalli na UV, ana ba da shawarar zaɓin daidaitacce ko maki masu launi da bin jagorar masana'anta kan dubawa da tazarar musanyawa.

4. Za a iya amfani da yarn ɗin lanƙwasa ta UHMWPE a cikin hulɗa da sunadarai?

UHMWPE yana nuna kyakkyawan juriya ga yawancin acid dilute, alkalis, ruwan gishiri, da adadin kaushi na halitta a yanayin yanayin yanayi. Koyaya, dacewa ya dogara ne akan maida hankali, zazzabi, da lokacin bayyanarwa. Ya kamata a kimanta mahimman aikace-aikace tare da bayanan juriya na sinadarai kuma, idan ya cancanta, ƙananan gwaji - gwaji a ƙarƙashin yanayin sabis na gaske.

5. Me yasa UHMWPE yarn ɗin yadin da aka fi so a cikin manyan igiyoyi da layi?

UHMWPE braid yarn yana ba da haɗin gwiwa mai ƙarfi mai ƙarfi, ƙarancin nauyi, ƙarancin ƙarfi, da ƙarfi mai ƙarfi da juriya. Waɗannan kaddarorin suna ba da damar ƙarami, igiyoyi masu sauƙi tare da daidaitaccen nauyi ko babba mai karyewa fiye da kayan gargajiya, haɓaka aiki, aminci, da inganci a cikin ruwa, masana'antu, sararin samaniya, da aikace-aikacen aminci.